In construction, encountering extremely hard rocks that resist even the mightiest hydraulic hammers can pose significant challenges. When traditional methods fall short, the excavator pile breaker technology emerges as a highly effective alternative. This innovative approach utilizes hydraulic power to swiftly split tough rocks, offering a dust-free, noise-free, and faster solution compared to conventional techniques.
Excavator pile breaker technology uses a hydraulic main engine to drive six expansion devices to work. First, a down-the-hole drill is used to drill holes in the rock that needs to be broken, then the expansion devices are placed into the drilled holes. By activating the hydraulic main engine, hydraulic power is provided to the expansion devices through high-pressure oil pipes, and within just 1-2 minutes, the rock rapidly splits from the holes. In this process, there is no need for further hard strikes with a hydraulic hammer; you simply need to clear the already split rocks.
The process of excavator pile breaker no dust or noise, and the speed of construction is much faster than using a hydraulic hammer. This method is particularly effective for rocks with strong structural integrity due to their high compressive strength. Conversely, loose rocks are better suited for hydraulic hammer methods. Therefore, when faced with hard rocks that cannot be broken by traditional hydraulic hammers, excavator pile breaker provides an efficient solution.
Performance Characteristics of Hydraulic Pile Breaker
1. Simple Modular Structure: The hydraulic pile breaker features a simple design that is easy to install, with different modules configured based on pile diameter.
2. Versatile Power Options: The universal hydraulic pile breaker can use either the power of an excavator or a hydraulic station.
3. Eco-Friendly Drive: It operates with full hydraulic drive, producing low noise and ensuring that static pressure construction does not affect pile quality.
4. Low Labor Costs: The operation mainly relies on a single excavator operator, with an additional worker available for supervision if needed.
5. High Safety: The excavator operator is the main person involved, with no direct contact with the pile breaking, ensuring safe construction.
6. Installation and Operation: After installation, the hydraulic pile breaker is suspended at the front end of an excavator or crane and connected to the excavator or hydraulic station pipeline.
7. Construction Process: Upon arriving at the construction site, the hydraulic pile breaker is placed over the pile head that needs to be broken. The pile is then broken using the power of the excavator or hydraulic station.
8. Repeat Operation: The hydraulic pile breaker is moved downward by 30-50 cm, and the pile breaking process is repeated until the pile head is completely broken off.